Product Description
Product Description
Product Description
63mm,76mm turboworm gear box motor, low noise and small load torque selection of plastic gear of POM material, there is no requirement for noise, but the choice of metal gear with large load torque,
The motor is used in rolling gates, automatic fence doors, glass doors, wipers, wheelchairs, various lifting equipment, kitchen supplies and other products.
The encoder can be used as a low cost servo motor and has the same function.
Equipped with left and right gearboxes can be used symmetrically, using rolling shafts and oil-bearing to meet various scenarios.
Various parameters can be adjusted according to customer requirements, the maximum torque of 12V/24V is 50N.m, for the speed of 10RPM
Introducing the High Power version of the 63mm DC worm gear motor from HangZhou Xihu (West Lake) Dis. Motor Co., Ltd. This motor is designed for optimal performance, with a stall current of 50A. Customers have the option to choose between a 48CPR encoder or not, a back shaft or not, and metal brush or carbon brush.
| voltage VDC |
no load speed RPM |
no load current A |
load torque KG.CM |
on load speed RPM |
power W |
ratio |
| 12 | 80 | 1.8 | 60 | 68 | 80 | 60:1 |
| 12 | 130 | 1.2 | 33 | 110 | 30 | 20:1 |
| 12 | 150 | 1.2 | 45 | 130 | 30 | 20:1 |
| 12 | 170 | 1.4 | 35 | 150 | 45 | 24:1 |
| 24 | 30 | 1.4 | 60 | 25 | 30 | 60:1 |
| 24 | 65 | 120 | 50 | 60 | 80 | 20:1 |
| 24 | 210 | 1.0 | 40 | 180 | 45 | 75:1 |
Detailed Photos
Product Parameters
Certifications
Packaging & Shipping
Installation Instructions
Company Profile
FAQ
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| Application: | DC Worm Gear Motor |
|---|---|
| Operating Speed: | Low Speed |
| Excitation Mode: | Excited |
| Function: | Driving |
| Casing Protection: | Open Type |
| Number of Poles: | 2 |
| Customization: |
Available
| Customized Request |
|---|
How to Install and Align a Worm Reducer Properly
Proper installation and alignment of a worm reducer are crucial for ensuring optimal performance and longevity. Follow these steps to install and align a worm reducer:
- Preparation: Gather all the necessary tools, equipment, and safety gear before starting the installation process.
- Positioning: Place the worm reducer in the desired location, ensuring that it is securely mounted to a stable surface. Use appropriate fasteners and mounting brackets as needed.
- Shaft Alignment: Check the alignment of the input and output shafts. Use precision measurement tools to ensure that the shafts are parallel and in line with each other.
- Base Plate Alignment: Align the base plate of the reducer with the foundation or mounting surface. Ensure that the base plate is level and properly aligned before securing it in place.
- Bolt Tightening: Gradually and evenly tighten the mounting bolts to the manufacturer’s specifications. This helps ensure proper contact between the reducer and the mounting surface.
- Check for Clearance: Verify that there is enough clearance for any rotating components or parts that may move during operation. Avoid any interference that could cause damage or performance issues.
- Lubrication: Apply the recommended lubricant to the worm reducer according to the manufacturer’s guidelines. Proper lubrication is essential for smooth operation and reducing friction.
- Alignment Testing: After installation, run the worm reducer briefly without a load to check for any unusual noises, vibrations, or misalignment issues.
- Load Testing: Gradually introduce the intended load to the worm reducer and monitor its performance. Ensure that the reducer operates smoothly and efficiently under the load conditions.
It’s important to refer to the manufacturer’s installation guidelines and specifications for your specific worm reducer model. Proper installation and alignment will contribute to the gearbox’s reliability, efficiency, and overall functionality.
How to Calculate the Efficiency of a Worm Gearbox
Calculating the efficiency of a worm gearbox involves determining the ratio of output power to input power. Efficiency is a measure of how well the gearbox converts input power into useful output power without losses. Here’s how to calculate it:
- Step 1: Measure Input Power: Measure the input power (Pin) using a power meter or other suitable measuring equipment.
- Step 2: Measure Output Power: Measure the output power (Pout) that the gearbox is delivering to the load.
- Step 3: Calculate Efficiency: Calculate the efficiency (η) using the formula: Efficiency (η) = (Output Power / Input Power) * 100%
For example, if the input power is 1000 watts and the output power is 850 watts, the efficiency would be (850 / 1000) * 100% = 85%.
It’s important to note that efficiencies can vary based on factors such as gear design, lubrication, wear, and load conditions. The calculated efficiency provides insight into how effectively the gearbox is converting power, but it’s always a good practice to refer to manufacturer specifications for gearbox efficiency ratings.
Preventing Backlash in a Worm Gearbox
Backlash in a worm gearbox can lead to reduced accuracy, positioning errors, and decreased overall efficiency. Here are steps to prevent or minimize backlash:
- High-Quality Components: Use high-quality worm gears and worm wheels with tight manufacturing tolerances. Precision components will help reduce backlash.
- Proper Meshing: Ensure the worm gear and worm wheel are properly aligned and meshed. Improper meshing can lead to increased backlash.
- Preload: Applying a small amount of preload to the worm gear can help reduce backlash. However, excessive preload can increase friction and wear.
- Anti-Backlash Mechanisms: Consider using anti-backlash mechanisms, such as spring-loaded systems or adjustable shims, to compensate for any inherent backlash.
- Lubrication: Proper lubrication can reduce friction and play a role in minimizing backlash. Use a lubricant that provides good film strength and reduces wear.
- Maintenance: Regularly inspect and maintain the gearbox to identify and address any changes in backlash over time.
It’s important to strike a balance between reducing backlash and maintaining smooth operation. Consulting with gearbox experts and following manufacturer guidelines will help you optimize your worm gearbox’s performance while minimizing backlash.
editor by CX 2024-03-29